Our services | t-mech

We commit ourselves to meeting the most demanding requirements of our customers and continually improve their quality in accordance with the STN EN ISO 9001: 2015 standard.

We offer many years of experience and creativity in engineering solutions. We offer our customers cost-effective and innovative solutions.

18 000 hours /y

Planning

Robot line concept processing

The Planning Department is engaged in designing robotic line concepts and designs from small parts up to planning the whole production.

Feasibility studies
Process planning
Layout planning with comprehensive processing of production operations and production tools layout
Ergonomics
MTM time analysis for manual workplaces
Time cycle analysis

Design

Schemes for robotic line jigs

The Design Department is dealing with complex designs of robotic line jigs, always trying to offer simple and cost-effective solutions.

Clamping devices both automatic and manual for:
- Spot welding
- Riveting
- Screw welding
- Sheet metal bonding by Clinchen
Mounting systems for different products
Handling equipment robotic, hand, motorized, etc.
Measuring and control jigs
Conveyor technology
Testing jigs
Clamping concepts, 3D / 2D construction and BOMs

71 000 hours / y

54 000 hours / y

Simulation

Creation of robotic and manual workplaces

The simulation department deals with the creation of robotic and manual workplaces according to customer requirements.

Timing test
Constructive implementation of planning results
Choosing the right tools
Selection of suitable robots
Availability and feasibility testing
Examination of suitable placements of robots and jigs with respect to time

Applications:

Spot welding
MIG welding
Stud welding
Clinching method for sheets joining
Gluing/ Bonding
Measuring surfaces using cameras (ISRA)
Handling processes
Feeding processes

Off-line programming

Development of off-line programs for robots

The off-line robot programming department is engaged in the creation, implementation and optimization of off-line robot programs.

Creating OLP programs for ABB, Fanuc, Kuka robots
Examination of the load data (Examination of the tool weight for the axis (engines) of the robot (s)
Measuring the robot base relative to the jig, station, and the like
Upload and run offline programs
Online programming
Optimization of individual programs
Optimization of batches
Production escort for opening up the lines
Training maintenance personnel
Documentation for an individual robot or line

22 100 hours / y

18 000 hours / y

Documentation

Documentation for robotic links

The Documentation Department is involved in the production and delivery of relevant multi-lingual documentation (EN / DE / CZ / SK)

Overall layout
BMS description
Overview of the joining sequences parts
Schedule and activities of MTM analysis
Spot welding plans
Pneumatic plan and BOMs of pneumatic parts
Media plans
Plans of functions
Time schedules
Maintenance and repair plan

References

We offer our partners comprehensive and innovative solutions in industrial automation as well as in the automotive sector.

Audi

AU 37x / Outside sidewall framing
AUDI S1 / Sub frames, Fixture devices for MIG welding
AU 736 / Rear ending piece
AU 736 / Concept for A-Pillar, rear inside wheelhouse, door sill board
AU 49x / Rear floor integration, rear floor N60 (new development)
AU 426 / Engine hood
AU27x / Front doors, rear doors

BMW

F34/F36 / rear floor

Ford

Ford Otosan V362 / Front doors, Sliding doors, Cargo doors
Ford Otosan V363 / Front doors, Sliding doors, Cargo doors

Jaguar Land Rover

X540 / Assembly line

Lamborghini

URUS – rear floor, roof, rear inside wheelhouse, rear ending piece

Daimler

DC W246/C117 / Z1 Underbody, Z2 Inside sidewall, Rastatt-Kecskemet
Smart BR 453 / Inside sidewall, outside SW, underbody
BR 205 / roof, C-pillar
BR 253 / roof, C-pillar
BR 238 / roof, C-pillar

Porsche

PO536 / Underbody, rear inside wheelhouse

Scania

LE & Crew cabine doors

Seat

SE38x / Front doors, Rear doors
SE316 / Front doors, Rear doors

Skoda

SK 341 / Mounting fixture devices for front door, back door, engine hood, and hatch door
SE 376 / Front floor, tunnel
SK 376 /1 / Front floor, tunnel
SK 326 / integration, Underbody
SK 370 / Front floor+Tunnel / Front wall+UB2